Design and development engineer

Design engineers improve product performance and efficiency while researching and developing new ideas and systems.


What you'll do

Day-to-day tasks

As a design and development engineer, you could:

  • design and manage product developments
  • research prototypes and innovations, using mathematical modelling
  • create design plans with engineering and manufacturing software
  • test products under different conditions and analyse data
  • troubleshoot problems and fix them
  • write product manuals and reports for project managers and clients

Working environment

You could work in an office, in a workshop or in a laboratory.

Career path and progression

You can use your design skills to work across lots of different industries, such as:

  • construction
  • biomedical engineering
  • electronics
  • renewable energy
  • automotive design

With experience you could become a lead design engineer, project manager or consultant

You can also improve your career opportunities by registering for chartered status with the Institution of Engineering Designers (IED).

What it takes

Skills and knowledge

You'll need:

  • design skills and knowledge
  • knowledge of engineering science and technology
  • the ability to come up with new ways of doing things
  • to be thorough and pay attention to detail
  • complex problem-solving skills
  • persistence and determination
  • maths skills
  • the ability to think clearly using logic and reasoning
  • to be able to use a computer and the main software packages confidently

Most relevant

  • Design and Technology - Design and development engineers create and refine products from initial concept through to manufacture, using skills like prototyping, materials selection, and iterative design. The design process taught in this subject – identifying problems, generating solutions, and testing them – mirrors exactly what these engineers do every day.
  • Mathematics - Design and development engineers use mathematical modelling to predict how products will perform under different conditions. Calculations involving forces, tolerances, dimensions, and data analysis are central to creating designs that work reliably and efficiently.
  • Physics - Design and development engineers need to understand mechanics, materials behaviour, thermodynamics, and energy transfer to design products that function correctly. Whether they're working on automotive components or renewable energy systems, physics principles underpin every design decision they make.
  • Engineering - Design and development engineers apply core engineering principles – such as structural analysis, systems thinking, and manufacturing processes – to turn ideas into real products. Understanding how different engineering disciplines connect helps them design products that can actually be built and maintained.
  • Computer Science - Design and development engineers use computer-aided design (CAD) and simulation software to model products and test them virtually before building prototypes. Some also work with robotics and programmable systems, where understanding algorithms and computational logic is essential.

Also relevant

  • Chemistry - Design and development engineers often need to select the right materials for a product, which requires understanding chemical properties like corrosion resistance, reactivity, and thermal stability. This is especially important in fields like biomedical engineering and energy, where material performance is critical.
  • Art and Design - Design and development engineers sketch concepts, create visual presentations, and consider the aesthetics of products alongside their function. Strong visual communication skills help them convey ideas to clients and collaborate with industrial designers.
  • Electronics - Design and development engineers working on products with electronic components need to understand circuits, sensors, and control systems. This is particularly relevant in areas like automotive design, robotics, and smart devices where electronic and mechanical systems are integrated.
  • Business - Design and development engineers need to consider manufacturing costs, market demand, and project timelines when developing products. Understanding how businesses operate helps them make design decisions that are commercially viable, not just technically clever.
  • English Language - Design and development engineers write detailed product manuals, technical reports, and project proposals for clients and managers. Being able to explain complex engineering concepts clearly to non-technical audiences is an important part of the role.

How to become

You can get into this job through:

  • a university course
  • an apprenticeship
  • applying directly

You can take a foundation degree, higher national diploma or degree course.

Subjects include:

  • engineering product design
  • industrial design
  • computer-aided design engineering
  • engineering design and manufacture
  • materials science
  • maths and physics

Mechanical, electrical and civil engineering qualifications might also be accepted by employers.

Courses accredited by the Institution of Engineering Designers (IED) may help your career development later on.

Entry requirements

You'll usually need:

  • 1 or 2 A levels, or equivalent, for a foundation degree or higher national diploma
  • 2 or 3 A levels, or equivalent, including maths

More Information

You might be able to apply for a Product Design and Development Engineer, or Robotics Engineer, Level 6 Degree Apprenticeship.

This can take around 4 and a half years to complete.

Entry requirements

You'll usually need:

  • 4 or 5 GCSEs at grades 9 to 4 (A* to C) and A levels, or equivalent, for a degree apprenticeship

More Information

You could apply directly for design and development engineer roles.

You'll need experience and qualifications in a particular branch of engineering, for example:

  • mechanical
  • aerospace
  • energy
  • automotive
  • manufacturing

Further information

You can find out more about engineering careers and training from the Institution of Engineering Designers (IED) and Neon.


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